Direct cooling intelligent low temperature homogenizing grinding equipment homogenizing grinding equipment is based on the most advanced international standard for the requirements of food and biochemical materials in the low temperature range
The HSG series intelligently controls low-temperature (direct-cooling) homogenizing grinding equipment, which adopts clever structural design to avoid material contamination and temperature rise during grinding and pulverization. Due to the high frequency rotation speed of the grinding wheel, and the configuration of the low temperature grinding can be adjusted and specially added, the heat generated by the friction is greatly reduced; the coolant takes away the heat from the cooling chamber and directly takes the material out of the crushing chamber, and also takes away the heat. . Therefore, at normal temperature, the temperature of the medium will decrease with the treatment time, and the matching rate of the low temperature grinding and refrigeration unit can be set at -5-5 ° C, 0-25 ° C, 25-45 ° C, 30- 50 ° C and other grades control the adjustment range, arbitrarily set. It can meet the needs of most users. For special users with high requirements on low temperature, this series can load water cooling system processing capacity without increasing the occupied area to achieve better low temperature effect.
In the process of material pulverization, the cold source forms a closed loop system, which makes full use of energy and saves energy: during grinding and pulverization, the treated material (solid-liquid mixture) is maintained for a long time under the regulation of the cold source temperature. Set the temperature of -5 ~ 50 °C and other various upper and lower limits for 24 hours of continuous operation to ensure the characteristics of the temperature range of the material, the temperature can be adjusted during the low temperature grinding and pulverizing process, select the best pulverizing temperature, reduce energy consumption, The fineness of pulverization can reach 100-300 mesh or more, and even fineness of 1-50 μm or so.
Iridium HSG series intelligent control direct cooling high shear dispersion homogenizing grinding equipment-multifunctional high shear emulsion grinding unit (experimental model, production model) belongs to our company patent and new scientific and technological achievements new products, automatic integration The design is novel, the control is simple, the structure is compact, and the environment is environmentally friendly.
working principle:
HSG series intelligent control low temperature (direct cooling) homogenizing grinding equipment consists of dispersed homogeneous grinding tank or mixing tank, automatic control system, emulsified grinding tank, pipeline grinding pump (or equipped with high-efficiency mixing and homogenizing pump, propeller, High-shear dispersing emulsification pump, grinder, colloid mill, homogenizer, mixer combination), limit switch, grinding pump, valve, pipeline, refrigerant liquid medium and compressed air temperature control cooling and blending tank system equipment. The material is automatically subjected to ultra-fine particle grinding through on-line grinding single or multiple reflow processes to repeated continuous operation of single or double tanks, high shear homogenization, crushing, dispersing, mixing, stirring, etc., and can be controlled by valves. Manipulating the flow direction of the material in the online pipeline, the working liquid material is operated between the emulsified grinding tank and the mixing tank, and the mixing mechanism of the stirrer of the mixer is combined with low-speed stirring and high-speed dispersion to enable a plurality of materials to be distributed and discharged. Uniform mixing, dispersing, emulsifying, grinding, mixing, pulverizing, stirring, etc. to implement direct discharge to improve mechanized production, and through the combination of low temperature control, liquid material limit switch, valve, electric control cabinet, intelligent automation A multi-functional high-shear emulsified homogenizing grinding unit complete set of equipment.
Machine structure:
The technical data of the external dimensions and motor power of this series of equipment can be manufactured according to the requirements of the user, according to the production process, operating conditions, plant height, the process opening of the tank of the equipment, the motor power, the stirring speed and other actual requirements. .
Uses: This equipment is advanced grinding equipment technology. According to the domestic health care products, cosmetics, pharmaceuticals, biotechnology and other engineering design and production needs, Iridium Technology is designed according to users, for gelling, compounding, vacuum, low temperature, constant temperature, condensation In the production process, special equipments for various types of fluids, colloids or pastes are used for ultrafine particle grinding and grinding. This equipment is manufactured in accordance with GMP "Pharmaceutical Industry Standards of the People's Republic of China" and according to technical standards such as Q4, WRJ01-2002.
Performance characteristics:
This series adopts single machine type or double type type. It can be distributed to the forward and reverse multi-layer reflow and disperse according to the fluid working condition. The reducer is equipped with the running assembly, which has compact structure, stable transmission and stable working performance. Emulsified homogeneous grinding effect is good, the whole is made of stainless steel. The tank body is made of inner liner, heating sleeve and insulation layer set to three-layer structure. Colloid mill or pipeline grinding pump can be made of stainless steel or alloy steel according to medium requirements. The grinding disc uses circulating hot water to heat the tank. It has direct cooling (cooling) cooling to reduce the temperature and high heat preservation performance. It can improve the quality of the glue material, accelerate the depolymerization mixing, stir the homogenization, crush grinding, and long time. The low temperature is constant and the quality is good, the inner liner is closed, and the heat preservation performance is good. It is an ideal equipment for dispersing, emulsifying, compounding, stirring, homogenizing and grinding in intelligent, low-temperature conditions in the pharmaceutical, food, chemical and biological industries.
Equipment advantages:
The cold source such as coolant is not in contact with the grinding medium, and only serves as an indirect cooling medium to achieve ultra-low temperature pulverization, material explosion-proof, anti-oxidation, anti-volatilization and non-polluting materials, etc., while the pulverized material remains in its original state. The utility model has the advantages of compact design, simple operation, convenient use, health and environmental protection, energy saving and high efficiency, low noise, small volume, and automatic intelligent integration.
Application range:
It is widely used in the ultra-fine pulverization of wet materials in many industries such as health care products, food, Chinese medicine, western medicine, pesticides, biology, cosmetics, feed, chemicals, and ceramics. Especially for animal and plant fiber (such as Cordyceps sinensis, Tiepi Fengdou, Ganoderma lucidum, sheep placenta and other valuable Chinese herbal medicines), flavors and fragrances, high toughness (animal horns, cotton, etc.), high hardness materials, fruits, vegetables, antioxidants, etc. The original ecological and low-temperature wet pulverization effect of the quality is more perfect. As well as the low-temperature colloid mill unit (small), see the following figure, which is used for key laboratory, biochemical research, pharmaceutical research experiment, pilot test and production equipment.
Preserved an emerging edge science. It is the use of low temperature technology. Artificially control various biological life phenomena in order to study and solve related problems in the effective reduction of ecology in biology. The cryogenic grinding equipment can be continuously polished to a freezing point to a low temperature for 24 hours to achieve an effective reduction of the ecological environment. The upper and lower limits can be set to make the material reflux cycle finely pulverized and cleaned, which is hygienic, energy-saving and efficient. This is Wenzhou Hao Star Machinery Equipment Manufacturing Co., Ltd. has made a breakthrough in major scientific and technological achievements in the history of colloid mill production at home and abroad. It involves research, preservation and preservation of food, bioengineering, medical, pharmaceutical, health care, and nanomaterials.
Model specifications:
HSG100-1, HSG200-1, HSG300-1, HSG500-1, HSG1000-1, HSG2000-1, HSG3000-1, HSG4000-1, HSG5000-1, HSG6000-1, HSG7000-1, HSG8000-1, HSG9000- 1. HSG10000-1, HSG12000-1
HSG100-2, HSG200-2, HSG300-2, HSG500-2, HSG1000-2, HSG2000-2, HSG3000-2, HSG4000-2, HSG5000-2, HSG6000-2, HSG7000-2, HSG8000-2, HSG9000- 2. HSG10000-2, HSG12000-2
(Note: Single unit 1 series and double unit 2 series grinding equipment)
Equipment structure:
(Note: Double unit 2 series grinding equipment structure)
General configuration of experimental models and production models:
1. Feeding port cover opening method: the cover can be semi-open, manhole and flange closed;
2. The high-shear dispersing emulsifier (gap type) emulsifier makes the material dispersed and emulsified and mixed to make it sufficient;
3, through the automatic control of pneumatic valves, or semi-automatic material circulation pipeline for single or multiple cycles
4. The working mechanism of the combination of low-speed stirring and high-speed dispersion of the stirrer of the mixer makes the material dispersion more uniform;
5. The can lid of the tank body is divided into a single layer or a sandwich layer (can be designed according to specific requirements and processes);
6. High-efficiency mixed homogenization pump, high-shear dispersing emulsifier homogenizer, pipeline-type grinding pump (multi-function grinder), dispersing head, agitator, limit liquid level and electrical control cabinet, etc. High shear mixing and dispersion emulsified homogenizer combined equipment.
Instructions:
Fully automatic intelligent control of direct cooling type high shear dispersion homogenizing grinding equipment operation:
1. Connect the main power supply with copper core wire and cable, and connect the grounding protection wire;
2. Connect the 1# tank and 2# tank (any tank can be) into the water supply pipeline, for example, use HSG-1000 type capacity 1000 LAB tank, inject one 200-800L water solution into one tank, and then feed;
3. Start the 1# tank, or the mixer of the 2# tank refrigeration control cabinet to start the button, start to stir the material to make the material uniform, and facilitate the feeding of the cooling and grinding pump;
4. Start the refrigeration compressor of the 1# and 2# tank refrigeration control cabinets and start to cool the material to the set temperature of 5C°;
